Clamping module riser Unilock tool steel 42780-50-1381501
Sales unit
€3,379.85
plus sales tax
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Designation
Clamping module riser
Version 1
Unilock
Version 2
ESM 138-C
Form definition
with rotation lock
Main
material
tool steel
Component
material
mild steel
Surface finish
component
hardened and ground
B=Length/Width
138
H=Height
150
L= length/ width
338
P=operating pressure
bar
6
B1
100
B2
55
B3
107,6
B4
55
D
138
D1
121
H1
35
H2
63,5
H3
35
H4
21
H5
8
L1
200
L2
125
L3
62
L4
53
Retraction force
with turbo
kN
25
UNSPSC Code
24101600
~ CONFLICT MINERALS 3TG status
no intentional 3TG
~ CP65 substance 2 cancer
soots, tars, and mineral oils
~ PFAS free?
yes
~ REACH SVHC-free?
yes
~ RoHS conformity
yes, without exemption
~ TSCA 6(H) conformity
yes
Description
Product description
These module risers can be mounted on UNILOCK clamping modules via two zero point exchange interfaces. Mounting is possible with a centre-to-centre distance of 200 mm between two clamping modules. The module risers ensure that fixtures or workpieces can be exchanged within the machine compartment quickly and with repeat accuracy. These clamping systems offer optimum access for workpiece machining through raised or angled exchange interfaces. In addition, the use of the module risers ensures a centred alignment in the machine compartment.
Machining on several sides is possible through orientated positioning of the clamping position.
Machining on several sides is possible through orientated positioning of the clamping position.
Material
Body tool steel.
Clamping module case-hardening steel.
Clamping module case-hardening steel.
Version
Clamping module contact surfaces case-hardened and ground.
Note
The high clamping forces are generated by the integrated spring packet (the unit clamps while not under pressure).
Clamping is released pneumatically.
Even in the event of a pressure drop or fluctuations in the compressed air supply, the full traction force is maintained.
All clamping modules have a turbo function included as standard. A short air impulse at the ”Turbo” air port increases the normal traction force, achieved by the springs, significantly. Consequently, the clamping modules can also be used for heavy-feed machining.
Use of the turbo function for maximum traction force is recommended.
The following clamping forces are possible with the UNILOCK clamping bolt in conjunction with M10, M12, M16 fastening screws:
- Clamping force (M10) 35,000 N
- Clamping force (M12) 50,000 N
- Clamping force (M16) 75,000 N
Clamping force with DIN EN ISO 4762 -12.9 cap screws
Clamping bolts may only be clamped in conjunction with a mounted interchangeable unit in the clamping module.
A consistent clamping bolt size for all clamping modules and compatibility with the 5-axis module clamping system 80 guarantees diverse applications.
Clamping is released pneumatically.
Even in the event of a pressure drop or fluctuations in the compressed air supply, the full traction force is maintained.
All clamping modules have a turbo function included as standard. A short air impulse at the ”Turbo” air port increases the normal traction force, achieved by the springs, significantly. Consequently, the clamping modules can also be used for heavy-feed machining.
Use of the turbo function for maximum traction force is recommended.
The following clamping forces are possible with the UNILOCK clamping bolt in conjunction with M10, M12, M16 fastening screws:
- Clamping force (M10) 35,000 N
- Clamping force (M12) 50,000 N
- Clamping force (M16) 75,000 N
Clamping force with DIN EN ISO 4762 -12.9 cap screws
Clamping bolts may only be clamped in conjunction with a mounted interchangeable unit in the clamping module.
A consistent clamping bolt size for all clamping modules and compatibility with the 5-axis module clamping system 80 guarantees diverse applications.
Technical Data
- Traction force with turbo from 25 kN.
- System pressure: 6 bar, lubricated air.
- Repeat accuracy ≤0.005 mm.
- Optional port for blow-out air.
- System pressure: 6 bar, lubricated air.
- Repeat accuracy ≤0.005 mm.
- Optional port for blow-out air.
Temperature range
+5 °C to +60 °C.
Advantages
- Turbo function as standard.
- Repeat accuracy ≤ 0.005 mm.
- Positioning via short taper..
- High traction force.
- Setup time optimisation.
- Repeat accuracy ≤ 0.005 mm.
- Positioning via short taper..
- High traction force.
- Setup time optimisation.
Drawing reference
1) Mounting thread for hoist ring for balancing the weight distribution when pivoting
2) Air port G1/8, turbo function
3) Air port G1/8, open
2) Air port G1/8, turbo function
3) Air port G1/8, open
Accessory
Clamping pin 42208
Protective bolt for clamping module 42796
Protective plug for clamping module 42796
Protective bolt for clamping module 42796
Protective plug for clamping module 42796
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